Introduction
This inline automatic PCBA routing machine is engineered for precision and efficiency. It utilizes a jig-based system to securely hold the PCBA during the automated bottom-side routing process. Once routing is complete, the machine employs an advanced nozzle suction mechanism to delicately lift and precisely position both the PCBA and the jig as a cohesive unit. This groundbreaking feature allows the machine to adeptly separate stamp holes, curved PCBs, and other irregularly connected PCB configurations, thereby optimizing production workflows and boosting overall productivity.
Features
1.The PCBA is handled with precision and security using a vacuum-based picking and placing system.
2.The machine executes bottom cutting operations with exactitude, customized to the unique needs of the PCBA.
3.Boasting dual-platform cutting capability, it enhances productivity by enabling simultaneous or alternating cutting processes.
4.With integrated broken knife detection, any issues are promptly recognized, facilitating swift maintenance and minimizing downtime.
5.The machine seamlessly integrates into automatic production lines, ensuring a smooth and efficient workflow throughout the entire process.
6.Equipped with SPC (Statistical Process Control) statistics functionality, it integrates effortlessly with ERP systems, offering insightful data on production performance and enabling data-driven decision-making.
7.Optional features include an automatic tool change for additional versatility, an explosion-proof vacuum cleaner for heightened safety, and air volume monitoring to maintain optimal suction performance.
Technical details
| Model | QL800A |
| Max PCB size | 260x340mm |
| Min PCB size | 50x50mm |
| PCB thickness | 0.4-6mm |
| Transmission height | 900±50mm |
| Transport direction | Left to right |
| Transportation speed | 1500mm/s(max) Adjustable |
| Loading mode | Section-type transportation guide rail |
| Rail width adjustment | Automatic |
| Communication interface | SMEMA |
| PCB positioning | Fixtures positioning |
| Picking system | Vacuum suction pick up |
| Cutting spindle/speed | 60,000 rpm/min, Germany brand(optional 100,000 rpm/min, Germany brand) |
| Cooling type | Self cooled type |
| Automatic tool change | optional |
| Break knife check | Yes |
| Separating speed | 5-100mm/s |
| Cutting accuracy | ±0.05mm | |
| Milling kit | φ0.8~φ3.0 right side rotation, shank Tungsten steel |
| Repeat positioning accuracy | ±0.1mm |
| Coordinate moving speed | 1000mm/s |
| Out plate type | ESD belt transportation / batch panel forwarding unit |
| Waste collection | Waste cupboard collection |
| Procedure programming | GERBER drawing import /editing program through visual system |
| Air supply | 5-8 kg/cm³ |
| Power supply | AC380V, 50/60Hz, 3KW |
| Machine size | 1500x850x1600 mm |
| Weight | Appro. 800kg |
Machine size
Bottom size routing and dust collector
Excellent CCD system with imaging camera, moritex lens and measurement - level light source, to support machine calibration,compensation and positioning, with great stability and anti-disturbance capacity.
Omnipotence vacuum suction chuck for picking, placing , unloading, and production.
Composite unloading system, used the ESD anti-static belt to transport the separated product on the top side, and the waster is transported on the bottom side, save much space by this method.
About Packaging
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PCB Depaneling Router Machine For Fixtures Positioning And Picking System Images
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